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Stainless Steel Pipe Mill Machine
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Stainless Steel Pipe Mill Machine

RTS Stainless Steel Pipe Mill Line
Name: Stainless Steel Pipe Mill Machine
Model: RTS Stainless Steel Pipe Mill Line
We can also supply the customized machines.

  • Features:

Stainless steel pipe making machine is designed for manufacturing stainless steel straight welded pipe for metallurgy, construction, transportation, and machinery and vehicle industries. It adopts long steel strip as the material to manufacture steel pipes according to requested size by cold rolled forming and argon arc welding method. To be specific, the stainless steel pipe production line can produce round pipe, square and rectangular tube, as well as section steel through cold rolled forming and TIG welding technology.
The machine is designed featuring easy and safe to operate, low maintenance, and cost reduction, reducing and high production. The stainless steel pipe, which allows flatting, forming, welding, annealing, polishing, sizing, straightening, finishing, cutting, and unloading at one time for production.

  • Applications:

1. Industrial Steel Pipes

2. Decoration Pipe

  • Process Flow:

Slit Coil ---- Un-Coiler ---- Forming ---- TIG Welding ---- De-beading ---- Grinding ---- Sizing ---- Annealing ---- Sizing ---- Cutting ---- Run Out Table ---- Pipe Collecting And Packaging

  • Work Flow
  • Machine Configurations:

1. Uncoiler

2. Forming Section

3. TIG Welder

4. Electric Control Panel

5. Welding Torch Stand

6. De-beading Section

7. Seam Grinding

8. Initial Sizing

9. Online Bright Annealing

10. Final Sizing

11. Cutting Sation

12. Run Out Table


1. Stainless Steel Tube Mill
Industry Tube Mill and Decoration Tube Mill can be provided. Unique design, provided with rational structure. Twice heat treatment (quenching & HF) for horizontal shafts, good quality casting via CNC machining. The machine is consist of heavy platform, accurate roller stands, XY or XYZ welding torch stand and SS made seam grinding cases. Siemens brand electrical elements mainly used, PLC and touch screen are also available. Online heat treatment & de-beading system can be connected with tube mill.

  • Industry SS Tube Mill - Online de-beading - Online Bright Annealing
    Industry SS Tube Mill - Online de-beading - Online Bright Annealing
    1. Large Diameter Tube Mill
      Large Diameter Tube Mill
    2. Titanium Tube & 8 Series SS Tube Mill
      Titanium Tube & 8 Series SS Tube Mill
    1. Industry SS Tube Mill ( Qucik Roller Changeover Platform)
      Industry SS Tube Mill ( Qucik Roller Changeover Platform)
    2. Capillarty Tube Mill
      Capillarty Tube Mill

A. Parameters of Industry Tube Mill

Title

GRTS30

GRTS40

GRTS50

GRTS60

GRTS80

GRTS100

GRTS110

OD (mm)

Φ5-20

Φ8-45

Φ25-Φ76

Φ50.8-Φ114

Φ89-Φ159

Φ114-Φ219

Φ114-Φ325

WT (mm)

δ0.3-δ1.2

δ0.3-δ2.5

δ0.5-δ3

δ0.6-δ3.5

δ1-δ4

δ1.5-δ5

δ1.5-δ8

Speed (m/min)

2-9

0.6-6

0.6-4

0.6-4

0.5-3

0.5-2

0.4-1.6

Frequency Conversion Driving Motor (kw)

4kw

7.5+5.5

11+7.5

15+11

18.5+15

22+15

22+18.5

Seam Grinding Unit

3kwx 1

3kw x N

3kw x N

3kw x N

3kw x N

3kw x N

3kw x N

Transmission

Gear Box

Gear Box

Gear Box

Gear Box

Gear Box

Gear Box

Gear Box

M/C Length (m)

5

7.8

8.5

9

13

14

17

Remark:

A, Extra order of online de-beading & heat treatment system is available; B, Vertical or horizontal type decoiler is available; C, Abrasive wheel cutting (fast rotation) or saw blade (slow rotation with water cooling, oil & air mixed) cutting or saw cutting is available; D, Cutting sta. or rolling system is available for RTS20; E, Strengthened type or synchronization type roller stands is available. F, Extra order of TIG (argon arc) welder or plasma welder is available; G, Special design in term of client's requirement is available.

B. Parameters of Decoration Tube Mill

Title

RTS20

SRTS40

RTS40

RTS50

RTS60

OD (mm)

Φ4~Φ15

Φ6~Φ32

Φ8~Φ48

Φ38~Φ76

Φ50.8~Φ114

WT (mm)

δ0.2~δ0.8

δ0.17~δ1.2

δ0.18~δ2

δ0.4~δ2.5

δ0.5~δ3

Speed (m/min)

2~12

2~15

2~15

3~12

3~10

Driving Motor (kw)

3

5.5

7.5

11

15

Seam Grinding Unit

N/A

3kw x N

3kw x N

3kw x N

3kw x N

Transmission

Gear Box

Worm Gear Box

Worm Gear Box

Worm Gear Box

Worm Gear Box

M/C Length (m)

2.4

6

6.5

7.5

8.5

Remark:

A, Special design in term of client's requirement is available; B, Vertical or horizontal type decoiler is available; C, Abrasive wheel cutting (fast rotation) or saw blade (slow rotation with water cooling, oil & air mixed) cutting or saw cutting is available; D, Auto cutting or rolling system is available on RTS20; E, Frequency conversion or speed adjustable motor is available for driving power; F, Extra order of TIG (argon arc) welder or plasma welder is available.

2. Roller
Selection of high quality roller steel Cr12MoV or copper alloy TS4 as the material, designed via Pro-E and AutoCAD, CNC machining. Steel Cr12Mov has advantage of high wear resistance, strong toughness, and high hardness, great hardenability, widely used in SS industry. Manufacture procedure: material ---- cutting machine ---- drilling machine ---- machining tool ---- initial CNC machining tool ---- grinding machine ---- heat treatment in vacuum ---- hardness test ---- grinding inside and out-side ---- final CNC machining tool. Hardness HRC HRC61~63. Copper alloy TS4 widely used in titanium and high class stain-less steel industry, it has the advantages of good wear-resisting, higher hardness HRC38 45, lowest hurt of tube surface compare to normal steel.

  • Rollers Steel

M/C

Standard Round (mm)

Standard Square (mm)

M/C

Standard Round (mm)

Standard Square (mm)

RTS20

Φ3-Φ15

RTS60

RTS50

Φ50.8

40 x 40

25 x 25

RTS40

Φ6, Φ8,

Φ9.5, Φ12.7

Φ63.5

50 x 50

Φ15.9, Φ9.5, Φ22.2

Φ76.2

60 x 60 45 x 75

Φ25.4

19 x 19

20 x 20

25 x 13

RTS80

Φ88.9

45 x 95

Φ31.8

25 x 25

Φ101.6

Φ38.1

30 x 30

25 x 38

Φ114.2

Φ127

Φ159

Φ50.8

40 x 40

RTS100

Φ219

25 x 25

RTS110

Φ325

Remark

Only standard sizes listed, please notice the special sizes.

3. Online De-beading System & Bright Annealing System
Online De-beading System
Treating the welded tube seam online, rolling the outer & inner seam synchronously, Strengthen the advantage of welded tube due to smooth seam. System are automatically controlled by PLC system & proportional hydraulic valve. There are advantage of stable working performance, high yield and easy installation. It is becoming a neces-sary section of high-end tube mill.

Model

Size(mm)

Driving Power (kw)

QZ40

Φ16~Φ38.1

11

QZ50

Φ19~Φ63.5

15

QZ60

Φ38~Φ101

18.5

QZ90

Φ114~Φ219

22

Online Bright Annealing System
Solid super audio frequency induction heating power supply & at-mosphere protection cooling complete equipment is mainly used for heating & cooling for stainless steel tubes, thus achieving the purpose of bright solid solution. This equipment adopts the method of induc-tion heating, & the tubing moves along the axis through the induction heating coil with its temperature heated to 1000 to 1100, & continues to move through the cooling water jacket with its temperature lowered rapidly, when it arrives at the exit of the water jacket, its temperature will be below 100. The heating and the cooling are completed under the protective atmosphere, thus ensuring the brightness of tube walls.

Model

Size(mm)

Driving Power(kw)

BAS40

Φ6~Φ32

60

BA40

Φ8~Φ50.8

100

BA50

Φ19~Φ63

100

BA60

Φ25~Φ76

120

4. Polishing Machine Line

    1. Double Cone Un-coiler with Coil Car
      Double Cone Un-coiler with Coil Car
    2. Snubber Roller, Pinch Roll & Leveling Machine
      Snubber Roller, Pinch Roll & Leveling Machine
    3. Automatic Shear & Butt Welder
      Automatic Shear & Butt Welder
    1. Horizontal Accumulator
      Horizontal Accumulator
    2. Forming Section
      Forming Section
    3. Water Cooling Tank
      Water Cooling Tank
    1. Sizing Section
      Sizing Section
    2. Pneumatic Friction Saw
      Pneumatic Friction Saw
    3. Run-out Table
      Run-out Table
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